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What is UV printing?

By the Aavro print team, Udaipur · Last updated

In shortUV printing is digital inkjet printing with inks that are hardened instantly by ultraviolet light. Because the ink cures the moment it lands instead of soaking in or drying slowly, it can print on almost any surface: acrylic, glass, wood, metal, stone, leather and plastic.

How it works

A UV flatbed printer has a flat table where the item lies, and a carriage of printheads that moves over it. The heads fire tiny droplets of UV-curable ink. LED UV lamps on the same carriage follow straight behind, and their light turns the liquid ink into a hard solid film in a fraction of a second.

Because nothing needs to dry, the piece can be handled straight off the bed, and the ink sits on top of the surface with crisp edges instead of spreading into it. Our own machine is a flatbed UV LED printer with Epson i3200 printheads, printing CMYK colour, white ink and clear varnish at up to 720 × 1800 dpi, with ONYX RIP colour management.

White ink and varnish: the two extra layers

Ordinary printers rely on white paper to make colours look right. UV printers often print on clear, dark or coloured surfaces, so they carry white ink. White under the colour makes a photo on clear acrylic look solid. White on its own gives white text on black or clear material.

Clear varnish is printed like an ink. It adds gloss, protects the print, and in several layers builds a raised texture you can feel: spot gloss on a logo, braille-style dots, or an embossed look without a die.

What UV printing is good at

  • Printing on rigid materials directly, with no sticker or transfer
  • Full colour, photos and gradients, which screen and pad printing cannot do easily
  • One piece or a short run with no setup cost for plates or screens
  • A different name, number or photo on every piece in a batch
  • Sharp small text, fine lines and QR codes
  • Finished, assembled items: boxes, plaques, panels, covers

Where it is not the right choice

We would rather tell you another method suits your job better than sell you the wrong one. See UV printing compared with screen, DTF and sublimation.

  • Very large quantities of one design on paper: offset printing is cheaper per piece
  • T-shirts and fabric that stretches or is washed: DTF, screen printing or sublimation suit them better
  • Surfaces that touch food or the mouth: keep the print away from them
  • Soft, very flexible items such as silicone, where the ink can crack
  • Fully round items, unless the printer has a rotary attachment

Is UV printing durable?

Cured UV ink is hard and scratch-resistant, and it does not smudge or rub off with handling. On non-porous surfaces such as glass, metal and stone, a primer is what makes it hold. Back-printing on clear acrylic or glass seals the ink behind the sheet, the most durable option of all. Indoors, colours last for years. In strong direct sunlight any printed colour slowly fades, so outdoor pieces get a varnish layer and a realistic expectation.

Frequently asked questions

Is UV printing the same as UV coating?

No. UV coating is a clear gloss layer added to printed paper. UV printing is the whole print — colour, white and varnish — made with UV-curing inks. A UV printer can also print a clear varnish, which is how it does spot gloss.

Is UV ink safe?

Once cured, the ink is a hard, inert solid. It is not intended for surfaces that touch food or the mouth, so we keep prints off those areas.

Can you print on round items like bottles, mugs and tumblers?

Our printer is a flatbed, built for flat items and items with a flat face. Before you order round items, call or email us with a photo and the size of the item and we will tell you whether we can print it well. We would rather say no than print it badly.

What artwork file should I send?

A PDF or SVG with fonts converted to outlines is best for logos and text. For photos, send the original JPG or PNG at full size, not a screenshot or a WhatsApp-compressed copy. See our artwork guide for details.

Ask for a quote

Tell us what you want printed, the size, the quantity and your city. We reply with a price and a delivery date.

Aavro Multitech Solutions (Aavro UV Printing)
S23, IID Center, RIICO Industrial Area, Kaladwas,
Udaipur, Rajasthan 313003
Call:
+91 63771 14383 (Dhawal Purohit)
+91 86196 91162 (Harsh Soni)
+91 74258 30103 (Durga Shankar Dangi)
Email: aavro.multitech@gmail.com
Open our Udaipur location in Google Maps

We currently operate from Udaipur only, and deliver across Rajasthan and the rest of India by courier. Udaipur customers can drop off items and collect from our unit.

Want a single personalised gift instead? Order it online at aavroo.com, our e-commerce store: upload your photo, see a preview, and we print and deliver it anywhere in India.